Cross Docking: For just-in-time inventory to active orders in need of consolidation.Putaway: As mentioned above, a receiving system is a very efficient method of removing floor-loaded cases from the trailer and then sorting the cartons by SKU so they can be palletized with one touch prior to being put away in reserve storage.Once the disposition of the goods has been performed, items can be automatically sorted out for destruction, return to vendor, putaway into stock, or immediately sorted to a location where the product will be used to fill an open order. Return Processing: If enough information about the return can be provided (referenced by the Carton ID barcode), cartons can be sorted to specific stations where the return can be handled most efficiently.Some receiving-focused applications sortation can augment include: Leveraging automated sortation during the receiving process can help you more efficiently process inventory as it enters your operation, granting you increased inventory visibility. Below we discuss how automated sortation can be used (including picking) in the order fulfillment environment. But that isn’t the only application it is well-suited for. When it comes to sortation, picking tends to get all of the attention, and with good reason-automated sortation can go a long way in optimizing your order fulfillment system for the modern realities your operation is facing. Possibility of reclaiming unused vertical space (depending on model).Increased order volumes without adding proportional labor.Fewer growth constraints tied to lack of labor availability.Less walking and double-handling of orders.Benefits of Automated Sortationīy automating and optimizing the low-value and easily repeated task of sortation, it is possible for an order fulfillment operation to realize substantial benefits, including: Sensors, means of conveyance, and method of diverting can all be tailored to an operation’s specific product handling and throughput needs. Modern automated sorters vary substantially depending on the underlying technology upon which they are built. While manual sortation relies on human workers to identify and divert items as necessary, automated sortation leverages a variety of technologies, such as barcode scanners and other sensors, to accomplish this without any associated human intervention. Sortation is the process of identifying items on a conveyor system and diverting them to a specific destination within an operation, such as different types of packing stations or parcel carrier doors. Choosing the Right Sortation System for Your Needs.Alternatives to Traditional Sortation: Autonomous Mobile Robots.Whether your operation is still reliant on more manual processes or you’re simply using an aging sorter and in need of an upgrade, it can be challenging to cut through the noise and select the best piece of technology for your needs.Ĭonsidering automated sortation for your operation? Download our free guide!īelow, we’ve gathered information that you can use to make a more informed decision about whether or not automated sortation is right for your operation, including the different types of sorters, their various applications, and the cost factors you should consider before pulling the trigger. In the past, operations had few options outside of manual sorting, today’s businesses have a multitude of potential automated solutions that can boost efficiency, drive down labor costs, and fatten the bottom line. Sortation in the order fulfillment, warehousing, materials handling, and ecommerce industries has come a long way in the past years and decades. The Supply Chain Professional’s Guide to Warehouse Automation.Lifecycle Support for Order Fulfillment Technologies.Controls Support Engineer – Tech Support.Medical Device & Pharmaceutical Products.Industrial & MRO Parts Supply Distribution.On my website you can find Graphs of these scores. Please include the level number and name. Post the size/speed of one solution, not combined best of two solutions. So there's room for lots of scores on some levels! I consider a score to be a high score if it's faster than any solution the same size or smaller, or smaller than any solution of the same speed or faster.
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